Massive Recall Hits Volkswagen and Cupra EVs over Fire Risk Fears

Volkswagen Group has initiated a large-scale recall affecting close to 100,000 electric vehicles worldwide, following the identification of a potential defect in certain high-voltage battery modules. The issue, while described as rare in its most severe form, has prompted the manufacturer to act across multiple markets.

Published on
Read : 2 min
Massive Recall Hits Volkswagen and Cupra EVs over Fire Risk Fears
© Shutterstock

The recall spans several models within Volkswagen’s ID range as well as the Cupra Born, with vehicles produced between 2022 and 2024 included. According to company statements and regulatory filings, the concern centres on battery modules that may not fully meet technical specifications, raising the possibility of reduced performance or, in extreme cases, overheating.

Battery module fault triggers global inspection programme

The recall affects approximately 94,000 vehicles globally, including around 74,000 Volkswagen models and 19,000 Cupra vehicles. According to Germany’s Federal Motor Transport Authority (KBA), the impacted models include the ID.3, ID.4, ID.5, ID. Buzz, and ID. Buzz Cargo, alongside the Cupra Born.

The issue stems from what Volkswagen describes as “non-compliant modules” within the high-voltage battery system. According to Auto Express, these modules may lead to a reduction in driving range or trigger a dashboard warning light. In very rare circumstances, the fault could result in thermal overload within a battery module, which may increase the risk of fire.

Volkswagen has stressed that no injuries or damage have been reported in connection with the issue. The company also notes that such incidents would only occur under extreme conditions. Still, the scale of the recall reflects a cautious approach, particularly as electric vehicle safety remains under close scrutiny.

In the United Kingdom, the number of affected vehicles appears limited. According to Auto Express, around 2,261 Volkswagen ID.3 Pro S models are involved, representing a small proportion of the total ID.3 fleet on British roads. It remains unclear whether any UK-registered Cupra models are included.

Software updates and battery checks offered at no cost

To address the issue, Volkswagen has outlined a structured response involving both software and hardware interventions. According to statements reported across multiple outlets, affected vehicles will first receive a software update designed to analyse the condition of each battery module in detail.

This diagnostic step will allow technicians to identify any irregularities within the battery system. If a faulty module is detected, it will be replaced as a precaution. The process applies to all recalled vehicles, ensuring a consistent approach regardless of model or market.

The company has confirmed that all necessary work will be carried out free of charge. Owners are being contacted directly to arrange appointments at authorised service centres, where the updates and inspections will take place.

While the recall highlights a technical issue within Volkswagen’s electric lineup, it also reflects broader industry challenges as manufacturers scale up battery production. Similar actions have been taken by other carmakers in recent months, including recalls involving combustion-engine vehicles over fire risks.

For now, Volkswagen maintains that the probability of a serious incident remains very low. The current measures, it says, are intended to eliminate any potential risk and reassure customers as electric mobility continues to expand.

Leave a comment

Share to...